3D Printing for Aerospace Industry Delivering Lightweight, Complex Aerospace Parts Without Design Compromise ITAR Registered ISO 9001:2015 | Contact Us Certifications CAGE Code: 9C1Z8 |

Streamline Part Production

As the demand for high-complexity, low-volume parts continues to rise, the aerospace industry is looking to contract additive manufacturers to alleviate challenges with:

» Reducing lead time for aircraft spares and repairs

» Overcoming complex part geometries and assemblies

» Ensuring consistent part quality for critical components

Endeavor 3D helps launch your projects faster for every prototyping, validation and full-scale production need. Leveraging Multi Jet Fusion and Metal Jet 3D printing for the production of complex and lightweight parts mitigates overrun budgets and long lead times.

Our Aerospace Capabilities

Why Aerospace Companies use Endeavor 3D?

Metal and Polymer 3D Printing

We offer metal and polymer 3D printing services, built with the intention to overcome complex geometries and produce lightweight parts.

  • HP Multi Jet Fusion
  • FDM 3D Printing
  • HP Metal Jet

Quality Assurance

Rigorous material testing with every part to ensure the highest standard of performance and compliance. 

  • Inline Inspections
  • Visual Analysis
  • Dimensional checks with in-house metrology
  • ISO 9001:2015 certified and ITAR registered

Streamline Production

Mitigate aircraft downtime and reduce production costs of critical components.

  • Reduce part assembly with part consolidation
  • Leverage on-demand manufacturing
  • Optimize topologies with DfAM

ITAR Registered

Endeavor 3D is ITAR registered, enabling us to work on projects involving defense-related articles and services. This certification ensures that all our processes and technologies comply with the stringent U.S. government regulations.

FAA UAV Drone Classification

Category

Description

Max Gross Takeoff Weight

Normal Operating Altitude

Knots Indicted Airspeed

Examples

Group 1

Small UAVs

0-20 lbs

<1,200 ft Above Ground Level

100 kts

AeroVironment WASP III

Group 2

Short-range UAVs

21-55 lbs

<3,500 ft Above Ground Level

<250 kts

BAE Systems Silver Fox

Group 3

Medium UAVs

<1,320 lbs

<18,000 ft Above Mean Sea Level

<250 kts

Leonardo DRS RQ-15 Neptune

Group 4

Large UAVs

>1,320 lbs

<18,000 ft Above Mean Sea Level

Any Airspeed

General Atomics MQ-9 Reaper

Group 5

High Altitude/Long Endurance UAVs

>1,320 lbs

>18,000 ft Above Mean Sea Level

Any Airspeed

Northrop Grumman RQ-4 Global Hawk

Need a Drone Part?

Select the category your drone falls under

Why Aerospace Companies use Endeavor 3D?

48 3D-printed parts, including fuselage panels, motor mounts, and landing gear Achieved 25% weight reduction using PA 12 and TPU M88A Courtesy: Blueflite Modeling time was cut from weeks to mere hours, accelerating the development cycle Quick design iterations and prototyping allowed for flexible part modifications

Stainless Steel 316L

Stainless Steel 316L

Get a Free Quote Request a 3D File

ISO 9001: 2015 Certified | ITAR Registered | CAGE Code: 9C1Z8

Stainless Steel 316L

A non-magnetic stainless steel 3D printing material with resistance to high temperatures and corrosion.

Technology:

Metal Jet

Aerospace Resources

Learn About Our Adoption of Metal 3D Printing

A technical step-by-step guide on how to produce consistent, high-quality metal additive manufacturing results.
3D Printed Drone Rover for Aerospace

Additive Manufacturing in Aerospace and Defense

Explore the impact of 3D printing on aircraft spares and repairs, topology optimization, and part design.

A Guide to Manufacturing Aerospace Parts with MJF 3D Printing

Multi Jet Fusion enhances aerospace manufacturing by reducing part assembly and ensuring consistent quality.

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